housekeeping:
In this case, the i3 weighs in at 1,297 kg (1,420 kg) ...
Did you intend to put kg and then lbs? ...or are you saying its range is between 1,297kg and 1,420kg? It should say "1,297kg (base; 1,420kg in highest trim)" or "1,297kg (2,854 lbs)".
and
The added weight slows it down to nearly eight seconds to reach 100 km/h.
The i3 is a four door hatchback, with an extremely roomy front seat and a tight back seat that is easy to access thanks to reverse-opening rear doors.
aka Suicide doors
...and promises comparable or superior crashworthiness properties
http://www.youtube.com/watch?v=e2prYaASjqII'm not so convinced - 4* on the Euro scale - I am impressed with the pole test (despite the door panel coming off), but the moderate overlap looked like a mess - even the child seats struck the headliner! Of course, we'll wait and see what IIHS says since their testing is far more thorough.
I think the material is stronger than normal sheetmetal, but I don't think that material has much to do with crash test-worthiness.
As for your conclusion, I agree that as an electric, it's a great car. I am a little confused, though, that you say that you can't drive from Toronto to Montreal in it. Sure, you'd have to stop at every gas station to refill the 7L tank, but wouldn't you theoretically be able to make it? ...and if 7L gets you another 140km, then you're getting 5L/100km, which is very decent for a highway car (even if real world will likely net somewhere closer to 6-7L/100km). I like range-extended EVs and this shows that the Voltec powertrain's generator is a pig (still, why no diesel generators in these things?!).
Great review, JY!