Railton and RRocket: Yes, I know. I know.
Having..some Z4 issues. Here's the facts.
Recently had an adventure getting FCABs replaced. Details are here
http://forums.bimmerforums.com/forum/showthread.php?t=1718149. The short version is that I've got new OEM bushings on now and the car feels pretty much fine, no odd vibrations or anything. So that is good.
However, the car does not appear to be properly aligned.
The shop spent a lot of time on this but could not get it right. Here's what happened:
First, their machine was out of spec. Obviously this caused some problems. This caused horrible pull. But they got a guy in to recalibrate their machine or whatever.
After redoing the alignment on the recalibrated machine, the car is "mostly" aligned, but not totally. It will still drift to the right if you leave your hands off the wheel, but it does not take much wheel effort to keep it straight. Under hard braking there is occasionally a slight pull but its intermittent and could be in my mind, or a rut in the road.
The car did not have this issue before the FCAB + realignment adventure.
The alignment spec is here:

The tech said that in his opinion the car has been in an accident or has some sort of suspension damage. He had to push the suspension on both sides all the way to the right side of the mount to get it into spec. He said the front right suspension appeared to be especially problematic.
He said the front right caster being so far above front left was a sign that the frame or suspension was bent, and this is why its pulling. I am not as sure, since as far as I know higher caster on the right should cause the car to pull LEFT, not right. Also as mentioned the car didn't do this before.
Photos of the suspension mounts here. Note the alignment of the holes.


I am 99.9% sure I ran CarFax / AutoCheck / whatever on this car before buying it. If it had an accident listed I wouldn't have bought it. But sometimes things do slip through the cracks.
Which all brings me to a question of where to proceed to next? Here are the possibilities that I can see
1. The shop's alignment machine is still broken and its giving me a bad alignment. Solution is to go to someone who doesn't have a broken machine.
2. The car's suspension is damaged. Must get new suspension parts.
3. The car's frame is bent (ie: accident). Live and learn.
Suggestions? Theories?

