http://www.hybridexperience.ca/Reliability.htmMaintenance Costs
The City of Toronto Fleet Services Division owns four Hybrids. Their fleet consists of two 2001 Toyota Prius, one 2001 Honda Insight, and one 2002 Honda Civic Hybrid. In their "Greening Our Fleet" Technology Testing Report the Fleet Services Division analyzed the preventative and non-scheduled maintenance costs for the Honda Insight and two Toyota Prius (there was not enough information available on the Honda Civic) compared to their four 2000 Chevrolet Cavaliers. The Hybrids were found to have higher preventative maintenance costs but lower non-scheduled maintenance costs for their Cavaliers.
The report states that the hybrids required a similar amount of preventative maintenance as the Cavalier and that the source of the higher costs was taking the hybrids to a certified dealer rather than having staff perform the maintenance in house.
Vehicle Type Preventative Maintenance (Average $/100km) % Change Non-Scheduled Maintenance (Average $/100km) % Change
Comparison Vehicle-
Chevrolet Cavalier* $1.76 $2.69
2001 Honda Insight $3.01 +71% $1.78 -34%
2001 Toyota Prius $2.21 +26% $0.19 -93%
*Average of 4 Chevrolet Cavaliers
Prius owners that are using the vehicles as high mileage taxi’s have commented that their brake replacement costs are much less due to the regenerative braking system. No comparative data is yet available to support this observation. Longer term there is a possibility that the gasoline engine in a hybrid may have a longer repair free life since, in some models, hours of use are less than in a comparable conventional vehicle. Only when tens of thousands of hybrids have been operated for many years and over 400,000 kilometres each will reliability issues become clear.
There is a lot of spin going on

Where the info for the Civic

Maintenance cost are high on hybrids, but lower on non scheduled is lower, fun how the age of the Cavalier are not included.
Do Hybrid have engine times?
Do not most people change oil, plugs on km, the that km would be the same for straight gas or hybrid
Brake wear ( and km/100) depends on the driver, some people go though brakes like crazy , other people do not.
I had my pads change on the truck at 130,000km, other people I know have them change at 60,000km
I would like to see a maintenance schedule for a Civic & Civic hybrid and see which is less costly
I believe most people will get the car service at a certain Km
I am not writing that hybrids are bad, but if you have more equipment and moving parts on the same car how can the maintenance be less.
It will take time to inspect the hybrid end, time is money