I thought Id just make them out of some 13mm thickish
metal or aluminum.Just cut out some big O shapes
and drill some holes for the studs.The wheel nut dosnt
make contact with the whole stud anyway and 5 bolts are carrying the
wieght on each wheel so I dont really understand what you are saying.
So. You can make these spacers balanced... not a problem with a lathe.
So. The studs are long enough that 1/2 " ( 13mm) sticks out of the nut now? That is you will have as many threads on the nut and stud in contact as you have now?
My comment about the mating surface where the nut touches the wheel was because that surface, times 5, is what is holding the wheel centred on the axle as you will have no "hub centering" when you have spacers. If the surface of the wheel, the depression into which the nut fits, is not the same shape as the bevel on the nut, you will not get a correct fit. NOw having said that, if you can use the nuts that came with the WHEEL the surfaces should match.
Its a minor thing but you are already adding stress to this assembly anyway unless you are adjusting the offest correctly with the spacers...but even with that you are generating a couple across an extra 13mm of stud which under extreme conditions can have 1/2 the weight of the vehicle leaning on it.